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API 1104 Code Book 21st Edition: A Must-Have for Welders

If you are a welder who works on pipelines and related facilities, you need to be familiar with the API 1104 Code Book 21st Edition. This is the latest edition of the standard that provides requirements for gas and arc welding used in the construction and in-service repair of pipes and components for the compression, pumping and pipeline transmission of crude oil, petroleum products, fuel gases, carbon dioxide and nitrogen.

The API 1104 Code Book 21st Edition was published in 2013 by the American Petroleum Institute (API), in collaboration with other industry associations and experts. It is based on the best practices and latest research in welding technology and quality assurance. It applies to both new construction and in-service welding.

What’s New in the API 1104 Code Book 21st Edition?

The API 1104 Code Book 21st Edition has several updates and improvements from the previous edition, such as:

• A new section on welding procedure qualification for out-of-position welding.
• A new section on welding procedure qualification for mechanized or automated welding.
• A new section on welding procedure qualification for flash butt-welding.
• A new section on welding procedure qualification for dissimilar metals.
• A new section on welding procedure qualification for high-strength pipe.
• A new section on welding procedure qualification for sour service applications.
• A new section on welding procedure qualification for low-temperature applications.
• A new section on welding procedure qualification for high-temperature applications.
• A new section on welding procedure qualification for high-pressure applications.
• A revised section on welder performance qualification, including a new table of essential variables.
• A revised section on inspection methods, including a new table of acceptance criteria.
• A revised section on nondestructive examination (NDE), including a new table of NDE methods and techniques.
• A revised section on repair welding, including a new table of repair methods and limitations.

The API 1104 Code Book 21st Edition also incorporates several annexes that provide additional guidance and information on topics such as:

• Welding metallurgy and weldability.
• Welding consumables selection and classification.
• Welding symbols and terminology.
• Welding safety and health.
• Welding quality management systems.

Why You Need the API 1104 Code Book 21st Edition?

The API 1104 Code Book 21st Edition is not only a technical standard, but also a legal requirement. According to the U.S. Department of Transportation (DOT), all pipeline operators must follow the API 1104 Code Book 21st Edition when performing welding activities on their pipelines. Failure to comply with the standard may result in fines, penalties, or even shutdowns of the pipeline operations.

The API 1104 Code Book 21st Edition is also a valuable resource for welders who want to improve their skills and knowledge in pipeline welding. By following the standard, welders can ensure that they produce high-quality welds that meet the specifications and expectations of their clients and employers. The standard also helps welders to avoid common errors and defects that may compromise the integrity and performance of the pipelines. Moreover, the standard provides welders with opportunities to learn new techniques and methods that can enhance their productivity and efficiency in pipeline welding.

The API 1104 Code Book 21st Edition is not only a must-have for welders, but also for anyone who is involved in pipeline design, construction, maintenance, inspection, testing, or regulation. The standard provides a comprehensive and consistent framework for ensuring the safety and reliability of pipelines and related facilities. The standard also reflects the current state-of-the-art in pipeline welding technology and quality assurance. By using the standard, everyone can benefit from the best practices and latest research in pipeline welding.

How to Use the API 1104 Code Book 21st Edition?

The API 1104 Code Book 21st Edition is a comprehensive and detailed document that covers all aspects of pipeline welding. To use the standard effectively, you need to follow these steps:

1. Identify the scope and applicability of the standard for your project. The standard applies to both new construction and in-service welding of pipelines and related facilities, but it does not cover welding of offshore pipelines, distribution pipelines, or gas distribution systems.
2. Select the appropriate welding process and consumables for your project. The standard covers various welding processes, such as shielded metal arc welding (SMAW), gas metal arc welding (GMAW), flux cored arc welding (FCAW), gas tungsten arc welding (GTAW), submerged arc welding (SAW), and flash butt-welding (FBW). It also provides guidance on the selection and classification of welding consumables, such as electrodes, filler metals, fluxes, and shielding gases.
3. Qualify your welding procedure and welder performance. The standard requires that you perform a series of tests and examinations to verify that your welding procedure and welder performance meet the specified requirements. The standard provides tables of essential variables, test specimens, acceptance criteria, and documentation for each type of qualification.
4. Perform the welding according to the qualified procedure. The standard provides instructions on how to prepare the weld joint, control the welding parameters, apply preheat and post-weld heat treatment, prevent distortion and cracking, and ensure weld quality.
5. Inspect and test the welds according to the specified methods. The standard requires that you perform visual inspection, nondestructive examination (NDE), destructive testing, and hydrostatic testing on the welds to ensure that they meet the specified requirements. The standard provides tables of inspection methods, techniques, acceptance criteria, and documentation for each type of inspection and test.
6. Repair or reject the welds that do not meet the specified requirements. The standard provides guidance on how to identify, evaluate, and correct weld defects. It also provides tables of repair methods, limitations, requalification requirements, and documentation for each type of repair.

The API 1104 Code Book 21st Edition also provides several appendices that provide additional information on topics such as:

• Sample forms and reports for qualification, inspection, testing, and repair.
• Reference radiographs for NDE.
• Conversion factors and units.
• Glossary of terms and acronyms.

Where to Get the API 1104 Code Book 21st Edition?

The API 1104 Code Book 21st Edition is available for purchase from the API Webstore. You can choose to download a PDF version or order a printed hard copy. The price of the standard is $373.00 for both members and non-members of API.

You can also access the API 1104 Code Book 21st Edition online through the API Online Subscription Service. This platform gives you the latest updates, references, and comparison tools to ensure safety and compliance. You can get a quote for an annual subscription based on your organization’s needs.

If you want to learn more about the API 1104 Code Book 21st Edition, you can also attend training courses or seminars offered by API or other organizations. These courses or seminars will help you understand the requirements and applications of the standard in depth. You can find a list of upcoming events on the API website.

How to Get Certified for the API 1104 Code Book 21st Edition?

If you want to demonstrate your competence and professionalism in pipeline welding, you can get certified for the API 1104 Code Book 21st Edition. The API offers two certification programs for welders and welding inspectors who work on pipelines and related facilities:

• The API 1104 Welder Certification Program (WCP). This program certifies welders who can perform welding according to the API 1104 Code Book 21st Edition. To get certified, welders must pass a written exam and a practical exam that test their knowledge and skills in pipeline welding. The certification is valid for three years and can be renewed by passing another practical exam.
• The API 1169 Pipeline Construction Inspector Certification Program (PCICP). This program certifies inspectors who can perform inspection according to the API 1104 Code Book 21st Edition. To get certified, inspectors must meet the eligibility requirements, such as education, experience, and training, and pass a written exam that test their knowledge and understanding of pipeline construction, inspection, and safety. The certification is valid for three years and can be renewed by passing another written exam.

The API certification programs are recognized and respected by the pipeline industry and regulators. By getting certified, you can enhance your career opportunities, credibility, and reputation in pipeline welding. You can also contribute to the safety and reliability of pipelines and related facilities.

To learn more about the API certification programs, you can visit the API website. You can also find a list of authorized testing centers, exam schedules, fees, and application forms on the website.

Conclusion

The API 1104 Code Book 21st Edition is a vital standard for welders who work on pipelines and related facilities. It provides requirements for gas and arc welding used in the construction and in-service repair of pipes and components for the compression, pumping and pipeline transmission of crude oil, petroleum products, fuel gases, carbon dioxide and nitrogen. It also provides methods for qualification, inspection, testing, and repair of welds.

The API 1104 Code Book 21st Edition is not only a technical standard, but also a legal requirement. It is based on the best practices and latest research in welding technology and quality assurance. It applies to both new construction and in-service welding. It also provides guidance and information on various topics related to pipeline welding.

The API 1104 Code Book 21st Edition is available for purchase from the API Webstore or online through the API Online Subscription Service. You can also attend training courses or seminars to learn more about the standard. You can also get certified for the standard by passing exams offered by the API.

If you are a welder who works on pipelines and related facilities, you need to have the API 1104 Code Book 21st Edition. It will help you produce high-quality welds that meet the specifications and expectations of your clients and employers. It will also help you improve your skills and knowledge in pipeline welding. It will also help you ensure the safety and reliability of pipelines and related facilities.

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